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Engineering Insurance

Engineering Insurance

Engineering Insurance Products are designed to protect businesses and individuals involved in construction, manufacturing, and engineering activities against risks related to machinery, equipment, projects, and other engineering-related operations.
Engineering Insurance

Below is a list of common engineering insurance products

1. Machinery Breakdown Insurance

It covers sudden and unexpected physical damage to a business's machinery and equipment, protecting against losses from breakdowns that occur during normal operation, maintenance, or even when the machinery is at rest; essentially providing financial protection for repair or replacement costs when a machine malfunctions unexpectedly.

The policy provides cover against sudden and unforeseen physical loss of or damage to your machinery whether at work or at rest, or being dismantled for the purpose of cleaning, inspection or overhauling, or in the course of the operations, or when being shifted within the premises during subsequent re-erection.

Example: A factory insures its production line machinery against sudden breakdowns that may disrupt operations and lead to financial losses.

The cause of sudden and unforeseen damages could be due to the following:

  • Faulty material, design, construction and erection
  • Vibration, mal-adjustment or mal-alignment
  • Defective lubrication, loosening of parts, abnormal stress, molecular fatigue, self-heating centrifugal force
  • Excessive electrical pressure, whether due to atmosphere electricity or otherwise
  • Short-circuit or arcing
  • Lack of skill and carelessness in handling the machinery

Range Of Machinery

  • Electrical equipment; including alternators and generators, motors, rectifiers, switchgears and transformers.
  • Mechanical Plant; including engines, turbines (steam, water, gas) blowers, compressors, pumps, machine tools and presses.
  • Process machinery; in such industries as cold stores, engineering and metal industries, paper/pulp making, printing, rubber/ plastics and textiles etc.

A Critical Lifeline for Businesses losing access to essential machinery can feel like losing a lifeline. It leads to production interruptions, which can result in significant financial losses, including reduced turnover or increased operational costs during downtime.

Repair and maintenance costs for industrial and commercial machinery are major challenges for manufacturers and precision engineers. The rising costs of repairs, labor, geopolitical tensions, supply chain issues, and increasing raw material prices are further squeezing the already narrow margins for owner-operators. Additionally, as businesses adopt more advanced technologies to improve efficiency and maintain a competitive edge, operators are faced with the need to train staff to maintain and repair this new machinery.

As a result, many businesses are seeking ways to cut costs, with some opting to cancel or forgo insurance coverage in an attempt to save money. While no one wants to spend more than necessary—especially on insurance—it's important to remember that insurance is there to protect you from unforeseen events. Skipping insurance to save costs can ultimately be a risky gamble, as the expenses from equipment damage or breakdowns could far exceed the savings in the long run.

2. Boiler and Pressure Vessel Insurance

A policy that protects businesses against financial losses arising from damage to their boilers and pressure vessels due to sudden explosion or collapse, including potential damage to surrounding property and legal liability to third parties caused by such incidents; essentially covering the risks associated with operating high-pressure equipment like boilers and pressure vessels in industrial settings.

This insurance typically covers damage to the insured's own boilers and pressure vessels, damage to nearby property, and legal liability for injuries or property damage to third parties resulting from an explosion or collapse involving these high-risk items.

Example: A manufacturing plant insures its boilers and pressure vessels against explosion, damage, or failure that could endanger workers or cause property loss.

It emphasizes the significant risks of catastrophic damage and injury associated with operating boilers and pressure vessels. If these devices fail due to malfunction or structural issues, they can cause explosions, resulting in severe property damage, business disruptions, and even loss of life. This underscores the need for specialized insurance to cover such potential losses, given the inherent dangers posed by this type of equipment.

Regardless of how well-built or maintained, boilers and pressure vessels carry the inherent risk of explosion or collapse. Accidents involving these systems can lead to substantial costs, including injuries, loss of life, property damage, and the repair or replacement of the equipment itself.

3. Contractor’s Plant and Machinery (CPM) Insurance

It covers contractor’s plant and machinery on the construction site and business locations which renders its service only when moving and under a control of an operator including Forklifts, Excavators, Mobile Cranes and Tractors.

Covers unforeseen and sudden accidental physical loss or damage to construction plant and machinery, from any cause (except those specifically excluded), whether the equipment is in use, at rest, being dismantled for cleaning or maintenance, or during the re-erection process after successful commissioning. This insurance protects construction companies and contractors’ plants and machinery against accidents, theft, or vandalism while on the job site.

Example: A contractor insures his cranes, bulldozers, and other heavy equipment against damage that may occur during a construction project.

Although built for heavy use under demanding conditions, your plant and machinery are still susceptible to sudden and unforeseen damage or loss. This can result in expensive repairs or replacements, as well as potentially costly downtime.

4. Electronic Equipment Insurance

Computers
Cameras
Phone

Electronic Equipment Insurance is a policy that provides protection for electronic devices against loss or damage. This insurance typically covers a wide range of electronic equipment, including computers, phones, cameras, and other valuable electronic devices. It helps businesses and individuals recover the costs associated with repairing or replacing damaged or lost electronics due to accidents, theft, or other covered events.

Provides coverage for damage to electronic equipment, including computers, electrical circuits, and other sensitive machinery, due to accidental damage, fire, or breakdown. The coverage can also extend to external data media, such as tapes and disks.

Example: A business insures its sensitive computer systems and production line electronics used in the manufacturing of electronic devices.

Mechanical and electrical breakdown of equipment caused by:

  • Mechanical or electrical deficiencies
  • Faulty material or design
  • Implosion
  • Short-circuiting or over voltage
  • Lightning, inclusive of included travelling waves, magnetic fields or electrostatic inductions which are not covered by a manufacturer’s warranty or a maintenance contract

It can be concerning due to the high repair costs associated with modern electronics, the heavy reliance on technology in daily life, and the potential for data loss not being fully covered. These factors can result in significant financial burdens if a device is damaged or malfunctions. However, Electronic Equipment Insurance offers essential protection against the high costs and operational disruptions caused by damaged or lost electronic equipment, making it a crucial investment for businesses and individuals who depend on technology.

Here's why it's important:

  • Protects Against Financial Loss:
    Electronics are expensive, and damage or loss can result in significant costs for repair or replacement. This insurance helps mitigate those financial burdens by covering the expenses.
  • Ensures Business Continuity:
    Many businesses rely on electronic equipment for daily operations. A sudden breakdown or loss could halt productivity, leading to delays or revenue loss. This insurance helps minimize downtime by covering repairs or replacements quickly.
  • Covers Accidental Damage:
    Electronic devices are prone to accidental damage, from spills to drops. This insurance covers these risks, ensuring that accidents don’t result in crippling costs for the business.
  • Protects Sensitive Data:
    For businesses dealing with sensitive information, losing or damaging equipment can also mean losing important data. Some policies cover data recovery or replacement, providing additional protection.
  • Peace of Mind:
    With electronic equipment being integral to business operations, knowing that it's covered against unforeseen events brings peace of mind. You can focus on your business without worrying about unexpected tech failures or accidents.

5. Civil Engineering Insurance

If you’re in the business of building hydro projects, motorways and pipelines, this is the ideal plan that can be tailored to your needs. It offers a wide range of solutions to protect your organisation against risks and liabilities via a team of specialist underwriters and claims technicians. You can also purchase it as an annual or single-risk project cover.

It provides coverage for damage to civil engineering structures and equipment both during construction and after completion. It can also include liability protection for injuries or property damage resulting from the business’s activities. This insurance covers civil engineering projects like roads, bridges, and other infrastructure, offering protection against damage during the construction phase as well as third-party liabilities.

Example: A company building a bridge may secure civil engineering insurance to cover potential property damage or injury claims arising from accidents during the project.

This concerning because of the high potential for significant financial losses due to the large scale and complexity of civil engineering projects, where even small design flaws or construction errors could lead to major structural failures, causing extensive property damage, injuries, and legal liabilities, which could easily exceed the financial capacity of a typical engineering firm without adequate insurance coverage. 

Key reasons why civil engineering insurance is concerning:

  • High-risk projects: Civil engineers often work on critical infrastructure like bridges, dams, buildings, and pipelines, whose failure can have severe consequences for public safety and the environment. 
  • Unforeseen events: Construction projects are susceptible to unpredictable events like natural disasters, soil instability, or unexpected ground conditions, which can lead to significant damage and costly repairs. 
  • Third-party liability: If a civil engineering project causes damage to surrounding property or injuries to individuals not directly involved in the construction, the engineer could be held liable for substantial compensation. 
  • Cost of claims: A single major incident on a civil engineering project can result in massive repair costs, legal fees, and compensation claims, potentially exceeding the financial reserves of a small or mid-sized firm. 
  • Complex design considerations: Civil engineering projects often involve intricate design calculations and complex interactions between various components, increasing the chance of errors that could lead to structural issues. 

6. Delay in Start-up (DSU) Insurance

A type of insurance policy that protects project owners from financial losses incurred due to delays in the completion of a construction project, specifically covering the lost revenue that would have been earned if the project had started on time, arising from physical damage caused by an insured event like an accident during construction; essentially, it safeguards against the economic impact of a delayed project commencement date. 

This insurance is designed to indemnify the principal against financial losses arising from a delay in the start-up of a project due to an insured physical loss. Unlike material damage coverage, where the interests of the principal and contractor may differ, Delay in Start-Up (DSU) insurance specifically addresses the financial impact of delays caused by insured events. It protects against financial losses caused by delays in starting the project due to insured perils, such as damage to construction equipment or natural disasters, and compensates for lost revenue during the delay.

Example: A company constructing a power plant insures the project against delays caused by equipment damage or weather events, ensuring compensation for lost income while the project is delayed.

Is a type of coverage that protects project owners against financial losses incurred due to delays in the commencement of commercial operations on a project, typically caused by physical damage during construction, which would prevent them from starting to generate revenue on time; essentially, it covers the "lost profit" during the delay period until the project can begin operating as intended. 

Key points about DSU insurance:

  • Focus on lost revenue:
    The primary purpose of DSU is to compensate for anticipated profits that are lost when a project is delayed due to insured events like accidents or damage during construction. 
  • Linked to physical damage:
    A DSU claim can only be made if there is physical damage to the project that directly causes the delay, meaning it doesn't cover delays due to management issues or contractual disputes. 
  • Common in large projects:
    DSU is often used for complex construction projects, particularly when significant financing is involved, as lenders may require this coverage to safeguard their investment against potential delays. 

Engineering Insurance

These engineering insurance products are crucial in managing the risks associated with the engineering and construction industries, where large projects, expensive equipment, and high-risk environments are common. They help ensure that any potential damages or losses do not cripple the financial viability of projects or businesses in the engineering sector.​

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